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CAT<sup>®</sup> 785D

Off-highway trucks 785D

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Key Information

Engine Model

141 t

Nominal machine weight (33.00R51 tires)

249,476 kg

Gross power - SAE J1995

1,082 kW

Overview

High Volume. Excellent Reliability. Reduced Costs.

The 785 CAT® model was Caterpillar's first entry into the mining industry over three decades ago and has since proven itself on sites worldwide. The 785D continues this tradition.

It is engineered for performance, designed for your comfort, and built to last. Specifically designed for high-yield mining operations, the 785D allows for the transportation of large volumes of materials to reduce your cost per ton. Its robustness makes it a durable machine, while its ease of maintenance ensures high reliability and extends service life while reducing operating costs.

Advantages

Simplified Maintenance

Ensures high reliability and extends service life while reducing operating costs.

Durable and Reliable

Its robustness makes it a durable machine with proven reliability and performance.

Reduced Costs

Thanks to health technologies, it features components with increased lifespan and parameters that optimize performance.

Key Features

  • The Productivity
  • Security
  • Driver Comfort
  • Easy Maintenance
  • Durability And Long Lifespan
  • Durability
  • Technological Solutions

The Productivity

The 785D is powered by the 3512C HD engine, a twelve-cylinder four-stroke engine that uses long and efficient engine timing for more complete fuel combustion and optimal energy efficiency. The 23% net torque reserve provides unmatched overload strength during acceleration, on steep slopes, and on uneven terrain. The torque reserve adapts to gear shift points to ensure maximum efficiency and fast cycle times. The mechanical drive train and Powershift transmission provide unmatched efficiency and control on steep slopes, unstable ground, and tracks with high rolling resistance. The engine provides additional braking by working against compression, with zero increase in fuel consumption, on downhill routes, which increases energy efficiency.

Security

Access and egress are safer thanks to the 600 mm (24 in) wide diagonal ladder, non-slip surfaces, handrails, and optional electric access ladder. A patented braking system provides immediate and durable braking and deceleration, improving maneuverability. The 785D is designed to offer excellent panoramic visibility and clear sightlines, enhanced by wide-angle mirrors and the MineStar Cat object detection system, which combines radar and camera systems to alert operators to the presence of light vehicles or stationary hazards in close proximity to their machine. Dumping operations are safer thanks to a dump body lift indicator, a dump body retention cable, and a reverse neutralizer during dumping. Shields on the front and side platforms prevent technicians from slipping and tools or loose items from falling off the platform during maintenance or servicing operations.

Driver Comfort

Operators benefit from an ergonomic layout, excellent panoramic visibility, and controls, levers, switches, and gauges positioned to facilitate their use. The monobloc soundproof ROPS/FOPS cabin is resiliently mounted on the chassis to isolate the driver from noise and vibrations for a quiet, safe, and comfortable ride. The cabin is equipped with numerous features that enhance comfort and reduce fatigue, such as an air-suspended seat, vibration reduction, air conditioning, and soundproofing.

Easy Maintenance

The time spent on regular maintenance procedures is reduced thanks to easy access to daily maintenance points and key components; ground-level access to tanks, filters, drains, and engine shutdown; a maintenance platform that allows access to the engine, steering hydraulic tank, and battery compartment; and an optional quick-fill maintenance center that allows for quick fuel and oil exchange. Thanks to easy maintenance and 500-hour maintenance intervals, the machine combines a high level of availability and productivity. The electrical connectors are dust and moisture resistant, the harnesses are braided for protection, and the wires are color-coded to facilitate diagnosis and repairs. The onboard VIMS diagnostic systems continuously monitor all machine functions and vital parts to quickly locate anomalies and expedite repairs.

Durability And Long Lifespan

With a box-type design including two forged parts and 24 cast parts in areas subjected to high stress, the chassis of the 785D also features continuous penetrating and enveloping welds that prevent damage from torsion without overloading the machine. The mild steel chassis offers flexibility, durability, and impact resistance. The wheel assemblies offer a longer superior lifespan, resulting in fewer replacements for increased availability and fewer unplanned maintenance. Component lifespan is improved thanks to the standard equipped rear axle continuous filtration function. Cleaner oil promotes lubrication, extending lifespan. Productive time is improved through scheduled replacement intervals targeting up to 20,000 SMU for the engine, plus component standardization with proven 3500 HD engines. The chassis, powertrain, engine, and components are designed to be refurbished to provide multiple lives of like-new performance at a fraction of the new price.

Durability

We have designed the 785D with a number of improvements that reduce the impact on the environment. Features such as engine oil renewal systems and continuous rear axle filtration reduce the amount of waste discharged into the environment. The engine provides additional braking by operating against compression on downhill routes. During braking applications, the engine's ECM does not inject fuel into the cylinders, which results in exceptional fuel economy. We continue to explore alternative energy sources such as biofuels and a dynamic gas blending solution provided by liquefied natural gas, and we are implementing power options such as electrification and trolley to find new ways to reduce emissions. Cat engines are compatible with diesel fuel blended with low-carbon intensity fuels, such as FAME biodiesel (fatty acid methyl ester). They are also compatible with renewable fuels such as alternative fuels HVO (Hydro-treated Vegetable Oil) and GTL (Gas-to-Liquid) that replace diesel. HVO and GTL can be used in all Cat engines, regardless of the blending level and up to 100%. By refurbishing machines and components, Cat Rebuild and Cat Reman programs, which preserve raw materials, save energy, and reduce emissions.

Technological Solutions

MineStar Fleet is a fleet monitoring system that allows for the measurement, management, and optimization of all transportation operations. The MineStar Detect driver safety system intervenes when it detects fatigue or distraction. Machine condition monitoring solutions enable a proactive approach to maintenance.

Contact Our Experts

International

+33 1 71 90 40 50

Monday to Friday 8am-5:30pm (UTC)

Product Specifications for 785D

  • ENGINE
    • Gross Power - SAE J19951082 kW
    • Net Power - SAE J13491005 kW
    • Engine Model3512C HD CAT®
    • Bore170 mm
    • Stroke215 mm
    • Displacement58.56 l
  • APPROXIMATE WEIGHTS
    • Nominal Payload141 t
    • Nominal Gross Machine Weight249476 kg
    • Bucket Weight - MSD21200 kg
    • Chassis Weight83130 kg
    • Chassis Min/Max Operating Weight Range83304 - 84668 kg (183654 - 186661 lb)
    • Bucket Weight Range20831 - 30623 kg (45924 - 67512 lb)
    • Chassis Min/Max Operating Weight Range (Empty)106218 - 117597 kg (234170 - 259257 lb)
  • TRANSMISSION
    • 1st Forward Speed12.1 km/h
    • 2nd Forward Speed16.3 km/h
    • 3rd Forward Speed22.2 km/h
    • 4th Forward Speed29.9 km/h
    • 5th Forward Speed40.6 km/h
    • 6th Forward Speed54.8 km/h
    • Reverse Speed11 km/h
    • Max Speed Loaded54.8 km/h
  • REDUCERS
    • Differential Ratio2.10:1
    • Planetary Ratio10.83:1
    • Total Reduction Ratio22.75:1
  • SUSPENSION
    • Actual Cylinder Stroke - Front306.5 mm
    • Actual Cylinder Stroke - Rear165 mm
  • BRAKES
    • Brake Surface Area - Front61270 cm²
    • Brake Surface Area - Rear89729 cm²
    • StandardsSAEJ1473 OCT90 ISO3450-1985
  • DUMP CYLINDERS
    • Pump Flow, Max RPM Empty750 l/min
    • Relief Valve Setting, Hoist17238 kPa
    • Hoist Cylinder Raise Time, Max RPM Empty15.2 s
    • Hoist Cylinder Lower Time - Max RPM Empty15.9 s
    • Hoist Cylinder Lower Time, Free Fall16.2 s
    • Hoist Cylinder Free Fall Time, Max RPM Empty15.9 s
  • TWO SLOPE BUCKET
    • Bucket Weight22295 kg
    • Struck Capacity (SAE 2:1)78 m³
  • X BUCKET
    • Bucket Weight25160 kg
    • Struck Capacity (SAE 2:1)85 m³
  • STEERING
    • Turning Radius, Front29.8 m
    • Steering Angle36°
    • Steering StandardsSAEJ1511 OCT90 ISO5010:1992
  • APPROXIMATE WEIGHT DISTRIBUTION
    • Front Axle - Empty*45-46%
    • Rear Axle - Empty*54-55%
    • Front Axle - Loaded - Target33%
    • Rear Axle - Loaded - Target67%
    • Rear Axle - Loaded*Depends on bucket configuration.
    • Rear Axle - Empty*Depends on bucket configuration.
    • NoteWeight distributions optimized with Cat bucket.
  • MAINTENANCE CAPACITIES
    • Standard Fuel Tank1893 l
    • Cooling System379 l
    • Crankcase204 l
    • Differentials - Final Drives436 l
    • Steering Oil Reservoir90 l
    • Steering System - Including Tank117 l
    • Hoist/Brake Hydraulic Reservoir337 l
    • Hoist/Brake System - Including Tank641 l
    • Transmission/Torque Converter - Including Sump248 l
  • ROPS
    • ROPS Standards (Roll-Over Protective Structure)SAEJ1040 APR88 ISO3471:1994
  • SOUND LEVELS
    • Acoustic StandardsANSI/SAE J1166 MAI90 SAE J88 AVR95
  • TIRES
    • Standard Tires33.00-R51 (E3 and E4)

Standard Equipment for 785D

  • ELECTRICAL EQUIPMENT
    • Reverse Warning
    • Alternator (105A)
    • Maintenance-Free Batteries, 93Ah, 12V (2)
    • Electric Converter, 12V
    • 24V Electrical Circuit, 15A
    • Lighting System
  • DRIVER'S COMPARTMENT
    • Air Conditioner
    • Ashtray and Cigarette Lighter
    • Clothes Hook
    • Diagnostic Connection Port
    • Ceiling Light
    • Pre-Equipment for Radio
    • Instruments/Indicators
    • Heater/Defroster
    • Horn
    • Electric Dump Body Lift Control
    • Integrated Object Detection System
    • ROPS Cab, Insulated/Soundproofed
    • Storage Compartment
    • Retractable 75mm (3in) Seat Belt
    • Padded Tilt and Telescoping Steering Wheel
    • Sun Visor
    • Tinted Glass
    • Electric Window, Driver Side
    • Wiper, Intermittent Control, and Washer
  • POWERTRAIN
    • 3512CHD-EUI Cat Diesel Engine
    • Braking System
    • Transmission
  • OTHER STANDARD EQUIPMENT
    • In-Line Dehydrator (2)
    • Body Mounting Group
    • Automatic Lubrication System (Lincoln)
    • Quick Dump, Auxiliary "Buddy" Quick Dump Connection
    • Quick Towing Connection for Auxiliary Steering
    • Continuous Rear Axle Filtration
    • Diagonal Ladder, 600mm (24in)
    • Transmission Shaft Safety Flap
    • Quick Fuel Fill Device
    • VIMS Data Port
    • Battery Disconnect Switch
    • Quick Engine Oil Drain
    • Separate Tanks
    • S•O•S℠ Sampling Ports
    • Automatic Auxiliary Steering
    • Tie-Down Eyes
    • Front Tow Hooks
    • Propel Control System
    • Antivandalism Locks
    • Vital Information Management System (VIMS) including: VIMS Payload Monitor with Speed and Maximum Payload Manager

Available Options for 785D

  • DUMPS
    • Dump Body, X
    • MSDII (Mining-Specific Design)
    • Double Slope
    • Custom Dump Options
  • DUMP BODY EXTENSIONS
    • Rear
    • Enclosure
  • REINFORCEMENTS
    • Full-Length Reinforcement
    • Rear Extension Enclosure
  • DRIVER'S COMPARTMENT
    • Driver Foot Rest
    • Cabin Cleaning Hose
    • Cabin Cleaning Vacuum
  • POWERTRAIN
    • Engine Pre-Lubrication
    • Oil Renewal System
    • Rear Axle Oil Cooler
  • COLD WEATHER
    • Cold Start Aid
  • TIRES AND WHEELS
    • Spare Rims
  • INFORMATION MANAGEMENT
    • Road Analysis Conditions (RAC)
  • MAINTENANCE CENTER
    • Maintenance Center, Wiggins
  • MISCELLANEOUS
    • Portable Fire Extinguisher
    • Hub Odometer, Kilometers
    • Hub Odometer, Miles
    • Wheel Chocks
    • Diesel Fuel Heater

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